Professional trench protection equipment at construction site

Case Studies

Real-world examples of how Trenchmate solutions have been implemented in challenging projects.

Auckland, New Zealand2015

Waterview Connection Project

The Challenge

The Waterview Connection project required extensive trenching in varying soil conditions with limited workspace near existing infrastructure. The project needed a solution that could adapt to changing ground conditions while maintaining the highest safety standards.

Our Solution

Trenchmate provided a custom-configured modular shield system that could be adjusted on-site to accommodate different trench depths and widths. Our engineering team designed a specialised configuration that allowed for safe installation of large-diameter stormwater pipes in confined spaces.

Results

  • Reduced excavation volume by 30% compared to traditional methods
  • Enabled safe working conditions in trenches up to 6.5 meters deep
  • Minimised disruption to surrounding infrastructure
  • Completed the trenching phase ahead of schedule
Waterview Connection trenching work with Trenchmate shields

Key Features

Custom Shield Configuration

Specially designed shield system with adjustable struts to accommodate varying trench widths

On-Site Engineering Support

Trenchmate engineers provided ongoing consultation throughout the project

Rapid Deployment

Modular design allowed for quick assembly and repositioning as the project progressed

Client Testimonial

Trenchmate's custom solution was instrumental in helping us overcome the complex challenges of the Waterview project. Their engineering expertise and flexible shield system allowed us to maintain our safety standards while working efficiently in difficult conditions.

Project Manager, Waterview Connection

Wellington Region, New Zealand2021

Coastal Pipeline Installation

The Challenge

A critical water infrastructure project required installing a large-diameter pipeline along a coastal area with unstable sandy soil and high water table. The proximity to the ocean created challenging conditions with tidal influences affecting groundwater levels.

Our Solution

Trenchmate engineered a specialised dewatering and shoring solution combining our aluminum shield system with integrated dewatering capabilities. The lightweight aluminum shields were crucial for the sensitive coastal environment, while custom-designed end plates prevented water ingress.

Results

  • Successfully maintained dry working conditions despite tidal fluctuations
  • Reduced environmental impact through minimal excavation footprint
  • Completed installation 15% faster than projected timeline
  • sero safety incidents throughout the project duration
Coastal pipeline installation using Trenchmate aluminum shields

Key Features

Lightweight Aluminum System

Reduced ground pressure in sensitive coastal soils while maintaining structural integrity

Integrated Dewatering

Custom-designed system to manage groundwater in tidal conditions

Environmentally Sensitive Design

Minimised disruption to coastal ecosystem while ensuring worker safety

Client Testimonial

The coastal conditions presented significant challenges for our pipeline installation. Trenchmate's innovative approach to dewatering and shoring made what seemed impossible not only possible but efficient. Their aluminum shield system was the perfect solution for our environmentally sensitive site.

Lead Engineer, Wellington Water Infrastructure

Christchurch, New Zealand2018

Christchurch Rebuild - Underground Services Renewal

The Challenge

Following the Canterbury earthquakes, Christchurch required extensive underground infrastructure renewal in areas with unstable soil conditions and liquefaction concerns. The project involved working in densely populated urban areas with numerous existing services.

Our Solution

Trenchmate developed a specialised urban trenching solution featuring our modular manhole boxes with adjustable bracing systems. We provided a combination of standard and custom-configured shields to address the varying ground conditions across the city.

Results

  • Safely completed over 15km of service trenching in challenging post-earthquake conditions
  • Reduced vibration impact on surrounding structures through specialised installation methods
  • Maintained continuous access for residents throughout the project
  • Achieved 100% compliance with stringent post-earthquake safety regulations
Christchurch rebuild trenching work with Trenchmate equipment

Key Features

Earthquake-Specific Engineering

Shields designed to account for potential aftershocks and liquefaction sones

Urban Access Solutions

Compact shield configurations for working in confined urban spaces

Rapid Deployment System

Quick-connect components allowing for fast shield installation and removal

Client Testimonial

The post-earthquake environment presented unprecedented challenges for underground work. Trenchmate's ability to adapt their shoring solutions to our specific needs was invaluable. Their equipment and expertise were key factors in our successful infrastructure renewal program.

Infrastructure Recovery Manager, Christchurch City Council

No Challenge Too Complex

Trenchmate specialises in developing custom trenching and shoring solutions for projects that go beyond standard applications. Our engineering team thrives on solving the most challenging site conditions that other companies might consider impossible.

Case Studies | Trenchmate